Industrial Systems and Technology > Preventive And Predictive Maintenance (Online Training)

Preventive And Predictive Maintenance (Online Training)

Course Objectives

Preventive and Predictive Maintenance is a program for fundamental improvement in the performance and productivity of any plant, machine and processes that involves the entire workforce. It is a new philosophy of continuous improvement and team work that creates a sense of ownership in the operation of each machine as well as in their supervisor and the maintenance people involved.

Preventive and Predictive Maintenance, which addresses people, their equipment, and the work processes they use, is an equipment management approach that focuses the total organization on improving equipment reliability and performance. Reliable equipment reduces work-in-process inventories, reduces processing delays, improves flow, improves quality, and eliminates many “waiting” wastes.

Participants will learn to:

Understand the philosophy of PREVENTIVE AND PREDICTIVE MAINTENANCE .
Learn how to identify the major losses in PREVENTIVE AND PREDICTIVE MAINTENANCE and steps to be taken to eliminate or reduce these losses.
Understand how to collect data and calculate OEE.
Learn step by step on how to promote and implement Autonomous Maintenance.
Learn how to design Planned Maintenance programs for a zero unplanned plant shutdown.

Target Audience

MD, HOD; Managers of Production, Process, Manufacturing, Maintenance, Engineering Departments; Engineers, Executives

Methodology

This Live Online / Virtual Training session will be conducted via a Live Streaming Platform in which the trainer will use interactive lecture and slide presentation to cover the modules stated below.

Course Modules

Module 1: PREVENTIVE AND PREDICTIVE MAINTENANCE Overview
– Understand the problems in operation
– What and why PREVENTIVE AND PREDICTIVE MAINTENANCE ?
– The PREVENTIVE AND PREDICTIVE MAINTENANCE Pillars
– PREVENTIVE AND PREDICTIVE MAINTENANCE objectives, major activities and benefits.
Module 2: PREVENTIVE AND PREDICTIVE MAINTENANCE “Productive” Concept
– The Big Losses in PREVENTIVE AND PREDICTIVE MAINTENANCE .
– Measuring Effectiveness- Overall Equipment Efficiency ( OEE )
– Eliminating the Big Losses through Equipment Improvement
Module 3: Autonomous Maintenance – AM
– What and why AM
– Defining roles and responsibility.
– Maintenance improvement by Small Group Activities (SGA).
– The seven steps of AM
Module 4: Planned Maintenance
– Basic concept of Planned Maintenance
– Types of Planned Maintenance:
– Corrective Maintenance – CM
– Preventive Maintenance – PM
– Predictive Maintenance – PrM
– Maintenance Prevention – MP
– Activities for Planned Maintenance
– Spare parts control and maintenance cost
Module 5: Maintenance Skill Training
– Understand maintenance training needs
– Why skills must be taught
– Establishing maintenance skill training
Module 6: PREVENTIVE AND PREDICTIVE MAINTENANCE Implementation
– Implementation Plan
– Measuring PREVENTIVE AND PREDICTIVE MAINTENANCE effectiveness

Get To Know The Trainer

Trainer Tejwinder

4.5

Tej is one of the pioneers in quality system management development in Malaysia. Tej has been involved in quality management consulting and training for the past twenty five years. His last position was the Managing Consultant of a UK based international consulting firm’s Regional Office in Kuala Lumpur. Tej has trained over 50,000 personnel worldwide.

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