AIAG-VDA Failure Mode Effects Analysis (FMEA) (Online Training)

Course Modules

• Module 1 – Introduction
  – Concepts
  – Consequences of error
  – What is an FMEA
  – Brief history of FMEA
  – FMEA – MSR
  – Purpose
  – Scope
  – Benefits
  – FMEA Limitations
  – Integration of FMEA
  – FMEA Norms
  – Application of FMEA
  – Transition Strategy
  – Foundation and Family FMEAs
  – Design FMEA
  – Process FMEA
  – Collobration between FMEAs
  – Project Planning
  – FMEA – MSR
• Module 2 – Design FMEA
  – Introduction
  – System level
  – Sub-system level
  – Component level
  – System – example
  – Development of a DFMEA
• Module 3 – Execution Of Process FMEA – STEP 1 Planning and Preparation
  – Purpose
  – PFMEA Project Identification and Boundaries
  – PFMEA Project Plan
  – Identification of baseline PFMEA
  – Process FMEA Header
• Module 4 – Execution Of Process FMEA – STEP 2 Structure Analysis
  – Purpose
  – Process Flow Diagram
  – Structure Tree
  – Collaboration between customer and supplier engineering teams
  – Basis for Function Analysis
• Module 5 – Execution Of Process FMEA – STEP 3 Function Analysis
  – Purpose
  – Function
  – Function Analysis
  – Requirements
  – Visualization of functional relationships
  – Collaboration between Engineering Teams( Systems, Safety and Components)
  – Basis for Failure Analysis
• Module 6 – Execution Of Process FMEA – STEP 4 Failure Analysis
  – Purpose
  – Failure
  – Failure Chain
  – Failure Effects
  – Failure Mode
  – Failure Cause
  – Failure Analysis
  – Relationship between DFMEA and PFMEA
  – Failure Analysis Documentation
  – Collaboration between customer and supplier
  – Basis for Risk Analysis
• Module 7 – Execution Of Process FMEA – STEP 5 Risk Analysis
  – Purpose
  – Current Prevention Controls
  – Current Detection Controls
  – Current Prevention and Detection Controls
  – Evaluations
  – Severity
  – Occurrence
  – Detection
  – Action Priority
  – Collaboration between customer and supplier
  – Basis for Optimization
• Module 8 – Execution Of Process FMEA – STEP 6 Optimization
  – Purpose
  – Assignment of responsibilities
  – Status of the actions
  – Assessment of the Action Effectiveness
  – Continual Improvement
  – Collaboration between FMEA team, Management, Customers and Suppliers regarding Potential Failures
• Module 9 – Execution Of Process FMEA – STEP 7 Results Documentation
  – Purpose
  – FMEA Report