FMEA Towards Manufacturing Excellence – Failure Mode Effect and Analysis

Course Objectives

• Prevent failure mode from occurring
• Defining the Severity (SEV), Occurrence(OCC) and Detection (DET) indexes to prioritize recommended action plans, RPN
• Develop action plans through root causes analysis
• Understand both the Process and Design FMEA
• Learn to predict and identify failure mode or before failure happen
• Understand where problem or error could begin
• Develop action plans as to prevent failure mode from happening
• Able to use a standard form as a guide to complete FMEA
• Prioritize the most crucial areas to work on
• Organization could greatly improve quality, productivity and cost in managing quality and processes at source

Target Audience

• Level – Managers, Executives & Engineers
• Department – Engineering, Production & QA
• Industry – Manufacturing

Methodology

• Approx 20:80 rule – 20% sharing, & 80% learning activities
• Accelerated learning – Highly interactive with experience facilitator
• Implied & Work related learning activities with highly engaging interactions

Course Modules

Module 1: Introduction
Module 2: FMEA Overview
Module 3: Purpose of FMEA
Module 4: Understanding FMEA
Module 5: “Process FMEA” steps & exercise
Module 6: Design FMEA – An Overview
Module 7: FMEA Learning Activity
Module 8: Summary