Total Productive Maintenance (TPM)

Course Objectives

The course gives participants an education and practice of the important TPM pillar called Quality Maintenance. This is the way to work towards a goal of Zero Quality Defects by creating conditions where equipment is in the as it should be condition. The participants will learn how to face the challenge of zero machine caused quality defects and understand the mechanisms behind machine conditions and quality defects and learn how to eliminate chronic quality defects. Participants will gain the followings :- 

  • Understand the concept of TPM
  • Understand the aim of TPM
  • Understand the 6 machines losses and the approaches in improving equipment effectiveness
  • Understand the concept of Autonomous Maintenance
  • Measure machine effectiveness (OEE) and its calculation
  • Utilize TPM methodology to improve equipment efficiency
  • How to apply TPM at the workplace
  • Understand the definitions and characteristics of Quality Maintenance.
  • Learning about the forms of Quality Maintenance.
  • Understand the benefits of Quality Maintenance.
  • Learning of techniques of Quality Maintenance
  • Establish of Quality Maintenance Programmapping technology used prior to creating the right PM schedule maintenance program

Target Audience

  • Instructors
  • Technicians
  • Maintenance engineers
  • Line leaders
  • Team Leaders
  • Supervisors in organization who wish to provide structured training and conduct relevant and fair assessment in their organization so as to achieve PEAK PERFORMANCE.

Methodology

A blend of hands-on training techniques incorporating lectures, simulation group dynamics,   discussion and workshops

Course Modules

Module 1 – TPM Overview  Basic Principle For Equipment Management

Module 2 – TPM Foundations: 5S & Visual Management

Module 3 – Approaches to Equipment Effectiveness

Module 4 – TPM Pillars

Module 5 – ROLES & RESPONSIBILITIES IN TPM


Module 6 – Autonomous  Maintenance


Module 7 – Concept of Quality Maintenance

Module 8 – Sustaining TPM

Get To Know The Trainer

Trainer Tejwinder

 4.5

Tej is one of the pioneers in quality system management development in Malaysia. Tej has been involved in quality management consulting and training for the past twenty five years. His last position was the Managing Consultant of a UK based international consulting firm’s Regional Office in Kuala Lumpur. Tej has trained over 50,000 personnel worldwide.

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