AIAG (Automotive Industry Action Group) 5 Quality Core Tools (Online Training)

Course Objectives

The Quality Core Tools are defined as five supplemental techniques and/or methods which support the expectations of IATF 16949. These tools are documented separately through the publication of five manuals available through Automotive Industry Action Group (AIAG). The traditional five core tools are listed here for use when designing products or processes:

•  Advanced Product Quality Planning (APQP)
•  Failure Mode and Effects Analysis (FMEA)
•  Measurement Systems Analysis (MSA)
•  Statistical Process Control (SPC)
•  Product Part Approval Process (PPAP)

Participants will learn to:

•  Provide a basic understanding of the core tools used in New Product Development for effective auditing program.
•  Provide a hands-on approach to APQP and its relationship to Program Management to give the knowledge and
    skills needed to participate in a team that will introduce new products and processes smoothly.
•  Focus on the use of Process Management to achieve standardization and improvement using Process Flow     
    Diagrams, Process FMEA and Process Control Plans.
•  Understand all major automotive industry approaches to FMEA’s and Control Plans and the variations in current
•  Develop the understanding and skills necessary to measure and monitor manufacturing processes and correct 
    problems when they arise.
•  Auditors will have a firm understanding of statistical tools required for auditing an organizations knowledge and
   use of statistical methods.

Target Audience

Management Representatives, Internal Auditors, Supervisors, Engineers and Managers, actively involved in Process Design and Development Production, Engineering, Executives involved in Quality & Quality Management System activities, etc


This Live Online / Virtual Training session will be conducted via a Live Streaming Platform in which the trainer will use interactive lecture and slide presentation to cover the modules stated below.

Course Modules

  • Module 1: FMEA

    1. Introduction to FMEA
    1.1 What is FMEA?
    1.2 Compare and contrast the different types FMEA
    1.3 Types and selection of key quality characteristics for use in a FMEA process
    1.4 Linkages between DFMEA, PFMEA and Control Plan

    2. Overview of steps in developing and applying a Process FMEA

  • Module 2: MSA
    1. Introduction to Measurement System
    1.1 Metrology and Terminology
    1.2 The Measurement Process and types of measurement errors

    2. Variable Measurement System Study
    2.1 Stability Study
    2.2 Bias Study and Linearity Study

    3. Variable Measurement System Study
    3.1 Repeatability and Reproducibility Study

  • Module 3: SPC
    1. Basic Statistics for Quality Control, Assurance and Improvements
    1.1 Understanding Variation
    1.2 Population and Sample
    1.3 Measure of Location
    1.4 Measure of Dispersion

    2. Statistics Process Control
    2.1 Fundamental and Concept
    2.2 Analysis and interpretation of Patterns (Trends) in Control Chart
    2.3 Steps in Control Chart Setup
    2.4 Types of Variable Control Charts

    3. Process Capability
    3.1 Introduction to Process Capability and Benefits
    3.2 Steps involved in a capability study
    3.3 Interpreting Defective level from Process Capability

  • Module 4: APQP
    1. Fundamentals of APQP
    2. Plan and Define Phase
    3. Product Design and Development Phase
    4. Process Design and Development Phase
    5. Product and Process Validation
    6. Feedback, Assessment and Corrective Action
    7. Control Plan and Terminology

  • Module 5: PPAP
    1. Purpose and scope
    2. Submission Requirements
    3. Submission Levels Requirements
    4. Approval Status and Record

Get To Know The Trainer

Trainer Shager


Shager a highly motivated South East Asia (SEA) level Trainer has an extensive work experience of 25 years. He carries a wide-ranging experience of more than 20 years with many Public Listed Companies in Malaysia. His contribution to enriching people’s experiences is supported in training with “Real Experiences Sharing” and not notes bound.

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RRP RM1,550/DAY   SAVE RM480

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