IATF 16949:2016 Requirements (Online Training)

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Course Objectives

The International Automotive Task Force (IATF) is an ‘ad hoc’ group of automotive manufacturers (members include BMW, DaimlerChrysler, Fiat, Ford, General Motors, PSA Puegeot Citroen, Renault SA, Volkswagon etc) and their respective trade associations formed to achieve harmonization of quality management systems for the automotive industry.

Working with ISO (International Organization for Standardization), the IATF published ISO/TS 16949 in June 2009 and now has been replaced by IATF 16949:2016, published in October 2016.

.Participants will learn to:

  • Demonstrate an understanding of the role of the Quality Management Principles and what principles changed
  • Organize documentation according to IATF 16949:2016 to demonstrate effective planning, operation, and control of processes
  • Demonstrate an understanding of how risk-based thinking supports and improves the understanding and application of the process approach
  • Demonstrate an understanding of the requirement changes from ISO/TS 16949:2009 to IATF 16949:2016
  • Assess the level of complexity of transitioning to IATF 16949:2016 and develop a consistent planning for transition
  • Determine potential strategies and actions to ensure effective implementation

Target Audience

This course is intended for company personnel who are considering the development and implementation of a Quality Management System that is meeting ISO 9001:2015 and IATF 16949:2016 (or equivalent quality system standards) to achieve third party certification, and is particularly relevant to the IATF 16949:2016 steering group representative.

Methodology

This Live Online / Virtual Training session will be conducted via a Live Streaming Platform in which the trainer will use interactive lecture and slide presentation to cover the modules stated below.

Course Modules

  • Module 1 – Background To Changes
    – IATF 16949:2016 and related standards revisions
    – Revised quality principles
    – Timeline to revision release
    – Ten clauses
    – What’s new
    – QMS restructure
    – Some Key changes
    – Proposed clauses

  • Module 2 – Context Of The Organization
    – Understanding the organization and its context
    – Understanding the needs and expectations of interested parties
    – Determining the scope of the QMS
    – Determining the scope of the QMS – supplemental
    – Customer Specific Requirements
    – QMS and its processes
    – Conformance of product and processes
    – Product safety
    – Workshops on Identification of internal and external issues; and identifying interested parties and their requirements and development of Risk Register and Opportunity Register

  • Module 3 – Leadership
    – Leadership and commitment
    – Corporate responsibility
    – Process effectiveness and efficiency
    – Process owners
    – Customer focus
    – Quality policy
    – Organization roles, responsibilities and authorities
    – Organization roles, responsibilities and authorities – supplemental
    – Responsibility and authority for product requirements and corrective actions
    – Workshop on process mapping

  • Module 4 – Planning
    – Actions to address risks and opportunities
    – Examples of risks
    – Effective risk management
    – Examples of opportunities
    – Actions to address risks and opportunities
    – Action using SWOT
    – Risk analysis
    – Preventive action
    – Contingency plans
    – Quality objectives and planning to achieve them
    – Quality objectives and planning to achieve them – supplemental
    – Planning of changes
    – Workshop on development of quality objectives action plan

  • Module 5 – Support
    – Resources
    – People
    – Infrastructure
    – Plant, facility and equipment planning
    – Environment of the operation of process
    – Environment of the operation of process – supplemental
    – Monitoring and measuring resources
    – Measurement System Analysis
    – Calibration/Verification records
    – Laboratory requirements
    – Internal/External Laboratory
    – Organizational knowledge
    – Competence
    – Competence – supplemental
    – Competence – on the job training
    – Internal auditor competency
    – Second party auditor competency
    – Awareness
    – Awareness – supplemental
    – Employee motivation and empowerment
    – Communication
    – Documented information
    – Quality management system documentation
    – Creating and updating
    – Control of documented information
    – Record retention
    – Engineering specifications
    – Workshop on development of internal/external communication matrix
    – Workshop on development of organizational knowledge list

  • Module 6 – Operation
    – Operational planning and control
    – Operational planning and control – supplemental
    – Confidentiality
    – Requirements for products and services
    – Customer communication
    – Customer communication – supplemental
    – Determining requirements for product and services
    – Review of requirements for product and services
    – Review of requirements for product and services – supplemental
    – Customer designated special characteristics
    – Organization manufacturing feasibility
    – Design and development of products and services
    – Design and development of products and services – supplemental
    – Product design skills
    – Development of products with embedded software
    – Design and development planning
    – Design and development inputs
    – Product design input
    – Manufacturing process design input
    – Special characteristics
    – Design and development controls
    – Monitoring
    – Design and development validation
    – Prototype programme
    – Product approval process
    – Design and development outputs
    – Design and development outputs – supplemental
    – Design and development changes
    – Design and development changes – supplemental
    – Control of externally provided processes, products and services
    – General – supplemental
    – Supplier selection process
    – Customer directed sources
    – Type and extent of control
    – Type and extent of control – supplemental
    – Statutory and regulatory requirement
    – Supplier quality management system development
    – Automotive product related software or automotive product with embedded software
    – Supplier monitoring
    – Second party audits
    – Supplier development
    – Information for external providers
    – Information for external providers – supplemental
    – Control of production and service provision
    – Control plan
    – Standardized work-operator instructions
    – Verification of job set-ups
    – Verification after shutdown
    – Total productive maintenance
    – Management of production tooling and manufacturing, test, inspection tooling and equipment
    – Production scheduling
    – Identification and traceability
    – Identification and traceability – supplemental
    – Property belonging to customers or external providers
    – Preservation
    – Preservation – supplemental
    – Post delivery services
    – Feedback of information from service
    – Service agreement with with customer
    – Control of changes
    – Control of changes – supplemental
    – Temporary changes of process controls
    – Release of products and services
    – Release of products and services – supplemental
    – Layout inspection and functional testing
    – Appearance items
    – Verification and acceptance of conformity of externally provided product and services
    – Statutory and regulatory conformity
    – Acceptance criteria
    – Control of nonconforming outputs
    – Customer authorization for concession
    – Control of non-conforming product-customer specified processes
    – Control of suspect product
    – Control of reworked product
    – Control of repaired product
    – Customer notification
    – Nonconforming product disposition
    – Workshop on operational control issues

  • Module 7 – Performance Evaluation
    – Monitoring, measurement, analysis and evaluation
    – Monitoring and measurement of manufacturing processes
    – Identification of statistical tools
    – Application of statistical tools
    – Customer satisfaction
    – Customer satisfaction – supplemental
    – Analysis and evaluation
    – Prioritization
    – Internal audit
    – Internal audit programme
    – Quality management system audit
    – Manufacturing process audit
    – Product audit
    – Management review
    – Management review – supplemental
    – Management review inputs – supplemental
    – Management review output – supplemental
    – Workshop on development of data monitoring, measurement, analysis and evaluation plan

  • Module 8 – Improvement
    – General
    – Nonconformity and corrective action
    – Problem solving
    – Error proofing
    – Warranty management system
    – Customer complaints and field failure analysis
    – Continual improvement
    – Workshop on improvement issues
    – Workshop on development/modification of existing forms to meet IATF 16949:2016 requirements
    – Annex A : Control Plan
    – Phases of the control plan
    – Elements of the control plan

Get To Know The Trainer

Trainer Tejwinder

Trainer Tejwinder

 4.5

Tej is one of the pioneers in quality system management development in Malaysia. Tej has been involved in quality management consulting and training for the past twenty five years. His last position was the Managing Consultant of a UK based international consulting firm’s Regional Office in Kuala Lumpur. Tej has trained over 50,000 personnel worldwide.

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COURSE INCLUDES

  • 16 hours (4 hrs x 4 days) of Live Online / Virtual Training
  • E-WorkBook
  • Pre & Post Assessment
  • E-Cert

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  • 1 or 15 pax, same price
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